Recovered Carbon Black Production Line in India

Project Overview

Client: Tyre Pyrolysis Plant in Gujarat

Commissioning Date: March 2023

Key Objective: Establish 8TPH recovered carbon black (rCB) production line meeting ASTM D8178 standards with ≤5μm D97 particle size

Inquiry

System Highlights

  • Closed-loop design with nitrogen protection system
  • Multi-stage precision classification system
  • Real-time particle size monitoring (Laser PSA)
  • Dust emission ≤10mg/Nm³

Performance Data

  • Annual Capacity: 42,000 metric tons

  • Specific Energy Consumption: 18.7kWh/ton

  • Product Consistency: D50=2.8μm ±0.3μm

  • System Availability: 96.5%


Core Equipment: XZM224 Ultrafine Mill

Processing Capacity 0.8-6.5 ton/h
Power Consumption 90kW
Input Size ≤20mm pyrolyzed carbon
Output Fineness 325-2500 mesh (D97≤5μm)
Energy Saving 30% lower vs conventional mills
Inquiry


Mr. Patel, Production Director

The XZM224 mill’s 5μm grinding capability has enabled us to produce ASTM-grade rCB with 22% higher reinforcement factor compared to conventional 10μm products. The automated control system reduced manpower requirements by 40%.
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