60TPH Slag Vertical Roller Mill Configuration for Efficient Production
Introduction to Slag Vertical Roller Mill Technology
In modern industrial production, vertical roller mills (VRMs) have become the preferred equipment for slag grinding due to their high efficiency, energy-saving characteristics, and environmental friendliness. The 60TPH slag vertical roller mill represents an advanced solution for large-scale slag processing operations, offering superior performance in terms of production capacity, energy consumption, and product quality.
Why Choose Vertical Roller Mill for Slag Processing?
Slag, a byproduct of steel production, requires specialized grinding equipment to transform it into valuable supplementary cementitious materials. Vertical roller mills offer several distinct advantages for slag processing:
- Higher grinding efficiency compared to traditional ball mills
- Lower specific energy consumption (typically 30-50% less than ball mills)
- Compact design with smaller footprint
- Ability to dry and grind simultaneously
- Precise control over product fineness
Key Considerations for 60TPH Slag Vertical Roller Mill Configuration
1. Mill Capacity and Power Requirements
A 60TPH slag vertical roller mill requires careful consideration of several technical parameters:
| Parameter | Specification |
|---|---|
| Design Capacity | 60 TPH (dry basis) |
| Main Motor Power | 1800-2000 kW |
| Grinding Table Diameter | 3500-3800 mm |
| Grinding Roller Quantity | 3-4 rollers |
| Feed Size | ≤50 mm |
| Product Fineness | ≥420 m²/kg (Blaine) |
2. Material Characteristics
Slag properties significantly impact mill performance. Key material parameters include:
- Moisture content: ≤15%
- Bond work index: ≤23 kWh/t
- Iron content: ≤1%
- Hardness: 6-7 Mohs
ZENITH LM280N Vertical Slag Mill: The Optimal Solution
For 60TPH slag grinding applications, we recommend our LM280N Vertical Slag Mill, which offers exceptional performance and reliability:
Technical Specifications
- Grinding Table Diameter: 3500 mm
- Capacity: 50-60 TPH (slag grinding)
- Main Motor Power: 1800-2000 kW
- Product Fineness: ≥420 m²/kg (Blaine)
- Moisture Content: ≤1% in final product
Key Advantages
- High Efficiency Grinding System
The LM280N features our patented grinding roller technology with:
- Special alloy roller sleeves with 3x longer service life
- Hydro-pneumatic spring system for constant grinding pressure
- Optimized grinding curve for maximum material-bed efficiency
- Energy Saving Design
Compared to traditional ball mills, the LM280N offers:
- 40-50% lower power consumption
- Integrated high-efficiency separator reducing recirculation load
- Heat recovery system utilizing waste gas
- Intelligent Control System
Our mill features:
- PLC-based automatic control system
- Real-time monitoring of vibration, temperature, and pressure
- Remote diagnostic capabilities
- Automatic roller lifting system during startup
Complementary Equipment Recommendations
For complete slag grinding systems, we also recommend our XZM Ultrafine Mill for final product refinement when higher fineness is required:
XZM Ultrafine Mill Highlights
- Output Fineness: 325-2500 mesh (D97≤5μm)
- Capacity: 5-25 ton/h (depending on model)
- Energy Efficiency: 30% lower consumption than jet mills
- Precision Classification: Vertical turbine classifier for uniform particle size
System Configuration for 60TPH Slag Grinding Plant
A complete slag grinding system typically includes:
- Raw material storage and feeding system
- Drying system (when moisture >15%)
- LM280N Vertical Slag Mill
- Dynamic separator
- Product collection system
- Dust collection system
- Material conveying system
- Electrical control system
Typical Performance Data
| Parameter | Value |
|---|---|
| Specific Power Consumption | 38-42 kWh/t |
| System Availability | >95% |
| Noise Level | ≤80 dB(A) |
| Dust Emission | <20 mg/Nm³ |
| Roller Service Life | ≥8000 hours |
Why Choose ZENITH for Your Slag Grinding Project?
With over 30 years of experience in grinding technology, ZENITH offers:
- Technical Expertise: Our R&D team includes 3 State Council-subsidized engineers and 5 professor-level engineers
- Proven Solutions: We’ve participated in drafting several industry-related national standards
- Global Support: With offices in over 30 countries, we provide local service worldwide
- Comprehensive Service: From project design to after-sales support
Conclusion
The 60TPH slag vertical roller mill represents the most advanced solution for large-scale slag processing operations. ZENITH’s LM280N Vertical Slag Mill, with its high efficiency, low energy consumption, and reliable performance, provides an optimal solution for transforming industrial byproducts into valuable construction materials. Combined with our XZM Ultrafine Mill for specialized applications, we offer complete grinding solutions tailored to your specific production requirements.
For more information about our slag grinding solutions or to discuss your specific project requirements, please contact our technical team for a customized proposal.
